PLC Control Automatic Stacker for Steel Deck Roll Former | High-Efficiency Automatic Stacking Equipment
PLC Control Automatic Stacker for Steel Deck Roll Former
1. Product Overview
The PLC Control Automatic Stacker for Steel Deck Roll Former is a professional intelligent stacking auxiliary equipment independently developed and produced by Hebei Xinnuo Roll Forming Machine Co., Ltd., specially designed and matched for metal floor deck roll forming machines. As a key terminal supporting device of the full-automatic steel deck production line, this automatic stacker solves the pain points of traditional manual stacking, such as low efficiency, high labor cost, irregular sheet stacking, and easy scratch of metal floor deck panels. It realizes automatic counting, orderly stacking, and automatic discharging of formed steel deck sheets, forming a fully automated closed-loop production process with the front-end roll forming host, greatly improving the overall automation level of the entire production line.
As a core supporting product in Xinnuo’s complete cold roll forming equipment system, this automatic stacker has extremely high market applicability and popularity in the global construction machinery industry. Different from simple semi-automatic stacking equipment, this PLC intelligent stacker is positioned for high-standard and high-efficiency automated production scenarios, perfectly catering to the upgrading needs of modern processing enterprises for unmanned production lines. It is the ideal supporting equipment for customers with strict requirements on production efficiency, automation degree and product finished product quality, and has become one of the most popular auxiliary equipments in the global steel deck processing market.
2. Core Advantages & Global Market Popularity
The PLC Control Automatic Stacker for Steel Deck Roll Former enjoys great popularity and market recognition all over the world. With the rapid development of global construction, new energy and warehousing industries, the demand for high-strength metal floor deck sheets continues to rise, and traditional manual stacking modes can no longer adapt to large-scale, high-speed and standardized industrial production. More and more processing enterprises begin to pursue fully automated, labor-saving and high-precision production configurations, making this intelligent automatic stacker a hot-selling supporting equipment in the global market.
This equipment is specially tailored for customers with high production efficiency and high automation requirements. Equipped with a mature PLC intelligent control system, the stacker supports automatic sheet induction, precise counting, fixed-layer stacking and automatic material output. The whole stacking process does not require manual intervention, which can save 2-3 manual labors for the production line, effectively reduce enterprise labor costs and manual operation errors. The stacked steel deck sheets are neat and uniform without warping, scratching or dislocation, which greatly improves the finish quality and packaging efficiency of finished products, and facilitates subsequent transportation, packaging and warehousing management.
Relying on stable mechanical performance, intelligent control system and durable structural design, Xinnuo’s automatic stacking equipment has been exported to 145 countries and regions worldwide, covering Southeast Asia, Europe, Africa, South America, the Middle East and other major global manufacturing markets. The equipment is compatible with Xinnuo’s full range of floor decking machines, roof roll forming machines and other cold roll forming equipment, with strong versatility and high matching accuracy. It has won wide acclaim and long-term trust from global customers for its stable operation and professional supporting service.
3. Professional Manufacturing Strength & International Quality Certification
Hebei Xinnuo Roll Forming Machine Co., Ltd. is a professional and influential manufacturer focusing on cold roll forming equipment R&D, design and production. The company’s product portfolio covers multiple industrial fields including construction, new energy and warehousing, covering roof roll forming machines, automatic C/Z purlin machines, sandwich panel production lines, light steel keel machines, door forming machines, floor decking machines, cable tray production lines, photovoltaic bracket production lines and other core equipment, forming a complete set of intelligent production line solutions.
All Xinnuo supporting equipment including the PLC Control Automatic Stacker for Steel Deck Roll Former strictly follows international industrial quality standards and standardized production processes. From raw material steel plate cutting, precision welding, mechanical assembly to electrical system debugging and factory testing, every link implements strict quality control. The equipment has passed multiple authoritative international certifications such as CE, ISO and TUV SÜD, ensuring that the safety, stability, precision and service life of the equipment meet global industrial production standards. The certified international quality enables the equipment to smoothly pass market access inspections in various countries, providing reliable quality guarantees for global customers’ investment and production.
4. Equipment Structure & Working Principle
This high-efficiency automatic stacker adopts an integrated modular structural design, mainly composed of driving motor system, PLC intelligent control system, induction sensing device, automatic lifting stacking mechanism and finished product discharging platform. The overall structure is compact, stable and durable, with low failure rate and convenient daily maintenance. The equipment can be perfectly linked with the steel deck roll forming host, realizing synchronous start-stop and coordinated operation, ensuring the continuity and fluency of the entire production process.
In the actual production process, after the steel deck sheet is cut and molded by the main roll forming machine, it is automatically transmitted to the stacker through the conveying platform. The high-precision induction sensor automatically identifies the in-place of the sheet and transmits the signal to the PLC control system. The system intelligently controls the stacking mechanism to complete automatic lifting, positioning and stacking according to the preset stacking quantity and height parameters. After reaching the set stacking standard, the equipment will automatically stop stacking and prompt discharging, realizing fully unmanned automatic operation.
The whole operation process is intelligent and efficient, with fast stacking speed and high precision. It can perfectly match the high-speed operation rhythm of the steel deck roll forming machine, effectively avoiding production stagnation caused by manual stacking lag. The equipment features flexible parameter adjustment, which can adapt to steel deck sheets of different thicknesses and sizes, meeting the diversified production needs of customers. It is an essential intelligent supporting equipment for modern high-efficiency automated steel deck production lines.
5. Technical Parameter Table
|
Technical Item
|
Parameter Specification
|
|
Equipment Name
|
PLC Control Automatic Stacker for Steel Deck Roll Former
|
|
Applicable Products
|
Metal floor deck sheets, galvanized steel deck panels
|
|
Applicable Sheet Thickness
|
0.8mm - 1.5mm
|
|
Max Stacking Height
|
800mm (customizable)
|
|
Stacking Speed
|
8 - 15 pieces per minute (synchronous with roll former)
|
|
Control System
|
PLC intelligent control + touch screen operation, automatic counting
|
|
Driving Mode
|
Electric motor drive, stable and low noise
|
|
Stacking Precision
|
±2mm (neat stacking without deviation)
|
|
Equipment Power
|
5.5KW
|
|
Voltage Specification
|
380V/50Hz/3Phase (customizable global voltage)
|
|
Equipment Dimension
|
6000mm*1200mm*1500mm
|
|
Equipment Weight
|
2200KG
|
|
Certification
|
CE, ISO, TUV SÜD International Authorized Certification
|
|
Applicable Customers
|
Enterprises pursuing high automation and high production efficiency
|
6. After-sales Service & Global Technical Support
Hebei Xinnuo Roll Forming Machine Co., Ltd. adheres to the service concept of quality first and customer supremacy, providing full-cycle one-stop service for all global customers. For the PLC Control Automatic Stacker for Steel Deck Roll Former, we provide free equipment installation guidance, professional operation training, parameter debugging and long-term after-sales maintenance services. Our professional international technical team supports remote online fault diagnosis and overseas on-site technical services, quickly solving all equipment operation and matching problems for customers.
With stable equipment performance, excellent automation effect and perfect global after-sales system, Xinnuo’s automatic stacking equipment has been widely applied in 145 countries and regions around the world, helping countless processing enterprises realize intelligent upgrading of production lines, effectively improve production efficiency and reduce operating costs, and has become a trusted high-efficiency supporting equipment for global automated steel deck production.
